Professional Pallet Racking Installation
Engineered Handling Systems provides comprehensive pallet racking solutions engineered for maximum efficiency and safety. Our services include complete system design, permitting, installation, and inspection. We partner with RMI-certified manufacturers to deliver systems businesses trust for long-term performance. From selective pallet rack to high-density configurations, every installation meets or exceeds ANSI MH16.1 standards. Our turnkey projects integrate seamlessly with warehouse shelving, mezzanines, and material handling systems.
Types of Pallet Racking Systems
Selective Pallet Rack
Direct access to every pallet position. Most versatile system with 100% selectivity. Structural and roll-formed options from 2,500-8,000+ lbs per beam level.
Drive-In Rack
High-density storage for multiple pallets of same SKU. LIFO system stores 2-7 pallets deep. Reduces aisle space by 75% versus selective rack.
Pallet Flow Rack
FIFO storage using gravity roller tracks. Pallets load from back, flow to front for picking. Perfect for date-sensitive products and high-velocity SKUs.
Push-Back Rack
2-6 pallets deep with gravity-fed cart system. LIFO storage with excellent selectivity. Ideal for fast-moving SKUs with multiple pallets per level.
Mobile Racking
Rack sections on wheeled carriages eliminate fixed aisles. Increases capacity up to 50% while maintaining full selectivity. Electric or manual operation.
Cantilever Rack
No front columns for long, bulky items. Single or double-sided with adjustable arms. Perfect for lumber, pipe, bar stock, and furniture storage.
Selective Pallet Rack - Most Popular
Selective pallet rack provides direct access to every pallet, making it the most versatile and widely used racking system. Available in both structural and roll-formed configurations.
Selective Rack Benefits
- 100% Selectivity: Access any pallet without moving others
- Flexible Storage: Mix different products and SKUs
- Easy Installation: Standard components and quick assembly
- Forklift Compatible: Works with all forklift types
- Expandable: Easy to add sections and levels
- Cost Effective: Lower cost per pallet position
High-Density Storage Solutions
When storage density is more important than selectivity, high-density systems can dramatically increase warehouse capacity.
Drive-In/Drive-Through Rack
- Storage Density: 60-75% more pallets than selective rack
- Product Suitability: Best for large quantities of same SKU
- LIFO vs FIFO: Drive-in (LIFO) or drive-through (FIFO) options
- Typical Depth: 3-7 pallets deep per lane
- Applications: Cold storage, seasonal products, bulk storage
Push-Back Rack Systems
- Moderate Density: 40-60% more storage than selective
- Better Selectivity: LIFO access with multiple SKUs per level
- Depth Options: 2, 3, 4, 5, or 6 pallets deep
- Cart System: Gravity-fed nested carts
- Applications: Fast-moving products, moderate inventory levels
FIFO Storage - Pallet Flow Rack
Pallet flow rack provides first-in, first-out inventory rotation using gravity roller conveyors. Essential for date-sensitive products and high-velocity picking.
Flow Rack Features
- Gravity Fed: Pallets flow from load to pick face automatically
- FIFO Operation: Ensures proper inventory rotation
- Speed Controllers: Brake systems for controlled flow
- Lane Depth: 3-20+ pallets deep per lane
- High Throughput: Continuous replenishment and picking
Structural vs. Roll-Formed Rack
Choose between structural and roll-formed rack based on load requirements, application, and budget.
Structural Rack
- Construction: Hot-rolled structural steel frames
- Capacity: Higher load ratings, typically 6,000-15,000+ lbs
- Durability: More resistant to damage from forklifts
- Applications: Heavy loads, high-traffic areas, seismic zones
- Cost: Higher initial cost, longer service life
Roll-Formed Rack
- Construction: Cold-formed steel with punched holes
- Capacity: Standard loads, typically 2,500-6,000 lbs
- Flexibility: 1-5/8" hole spacing for easy adjustment
- Applications: General warehouse storage, moderate loads
- Cost: Lower initial cost, faster installation
Safety & Code Compliance
All pallet racking systems must meet RMI standards and local building codes. Proper design and installation are critical for safety.
Safety Requirements
- Load Capacity: Proper beam ratings for stored products
- Anchoring: Adequate floor anchoring systems
- Aisle Width: Sufficient forklift operating clearances
- Column Protection: Guard posts and impact barriers
- Load Signs: Capacity placards at each bay
- Inspections: Regular rack condition assessments
Rack Components & Accessories
Quality components and proper accessories ensure safe, efficient rack operation and maximum service life.
Essential Components
- Uprights/Frames: Vertical load-bearing columns
- Beams: Horizontal load-bearing members
- Decking: Wire mesh, bar grating, or solid steel
- Hardware: Safety clips, anchors, and connections
- Protection: Column guards, end-of-aisle protection
Installation & Project Management
Professional installation ensures safety, code compliance, and optimal performance. Our experienced crews handle all aspects of rack installation.
Installation Process
- Site Survey: Measure space and assess floor conditions
- Layout Design: Optimize configuration for maximum capacity
- Permits: Obtain required building permits
- Installation: Professional assembly by certified crews
- Inspection: Load testing and safety verification
- Documentation: As-built drawings and capacity certifications
Pallet Rack Maintenance
Regular maintenance and inspections extend rack life and ensure continued safe operation. We offer comprehensive maintenance programs.
Maintenance Services
- Damage Assessment: Regular inspection for forklift damage
- Repairs: Component replacement and structural repairs
- Reconfigurations: Modifications for changing needs
- Expansions: Adding sections and increasing capacity
- Relocations: Disassembly and reinstallation
Why Choose EHS for Pallet Racking?
With over 30 years of racking experience, we understand that pallet racking is the foundation of efficient warehouse operations. Our approach combines space optimization with safety and operational flexibility.
Complete racking solutions include: space analysis, layout design, engineering calculations, professional installation, safety training, and ongoing maintenance support for all major rack manufacturers.