Professional Conveyor System Design & Installation
Our conveyor services deliver complete material handling automation from concept through commissioning. We partner with industry-leading manufacturers to provide solutions ranging from simple gravity roller systems to complex automated conveyor networks with full PLC controls, 24VDC smart technology, and WMS integration. Every project integrates seamlessly with sortation systems, accumulation zones, and downstream processes for optimized material flow.
Conveyor System Types & Configurations
Belt Conveyors
Continuous belt systems with slider bed, trough, or boxwall configurations. Standard smooth PVC, rough top, cleated, timing belt, hinged steel belt, and food-grade options. Modular aluminum frame and heavy-duty steel frame construction. Speeds 10-300 FPM.
Roller Conveyors
Gravity skatewheel and powered roller systems. 24VDC/48VDC MDR drives for zero-pressure accumulation, belt-driven live roller (BDLR), and chain-driven live roller (CDLR) configurations for heavy pallet handling. Ideal for totes, cartons, and pallets up to 4,000 lbs.
Overhead Systems
Enclosed track I-beam, inverted power and free, and monorail systems for parts transport and finishing. Aluminum track options for lighter loads, steel for heavy-duty applications.
Drag Chain Conveyors
Heavy-duty drag chain systems with pusher flights for pallet handling, scrap conveyance, and harsh environments. Floor-mounted and inverted configurations with capacities to 10,000 lbs.
Screw & Auger Conveyors
Helical screw conveyors for bulk material handling, powders, granules, and food products. Horizontal, inclined, and vertical configurations with enclosed tube or open trough designs.
Spiral Conveyors
Vertical elevation solutions with compact footprint. Continuous spiral belt or roller systems for moving products up or down multiple levels. Save up to 75% floor space vs. traditional inclines.
Magnetic Conveyors & Separation
Permanent magnet and electromagnetic belt conveyors for ferrous chip removal, scrap handling, and metalworking applications. Inline magnetic separators (plate, grate, drum, and crossbelt) remove metal contaminants from product streams. Food-grade, sanitary-grade, and USDA-approved configurations available for food and pharmaceutical processing.
Flexible & Dock Conveyors
Expandable skatewheel and roller conveyors for loading dock applications. Telescoping sections extend 10-60 feet for truck and container loading. Portable units with locking casters.
CNC Chip Conveyors
Hinged steel belt, drag, and magnetic chip conveyors for machine tool applications. Integrated coolant filtration systems. Stainless steel construction for corrosive environments.
Advanced Conveyor Technologies
24VDC Smart Conveyor Systems
Modern 24VDC motorized drum roller (MDR) technology provides energy-efficient conveyor operation with zero-pressure accumulation to prevent product damage. Each zone operates independently with photo-eye control, allowing products to accumulate without contact. These systems integrate seamlessly with conveyor curves, inclines, belt-over-roller transfers, and high-speed sortation equipment. Ideal for e-commerce fulfillment, parcel handling, and distribution applications requiring gentle product handling at speeds up to 300 FPM.
Food-Grade & Sanitary Conveyors
Stainless steel frame construction with FDA-approved belting for food processing, pharmaceutical, and clean room environments. Features include washdown-rated components, sealed bearings, open frame designs for drainage, tool-free belt removal, and antimicrobial belt options. Available configurations include trough belt for product containment, plastic modular belt for positive drive, and hinged steel belt for heavy-duty food handling. USDA and 3-A Sanitary Standards compliant options available.
Specialty Conveyor Applications
Overhead Conveyor Systems
Enclosed track overhead conveyors maximize floor space utilization for parts transport, assembly operations, paint finishing, and order fulfillment. Power and free systems allow product accumulation and switching between multiple work zones. I-beam monorail configurations support heavier loads up to 2,000 lbs per carrier. Inverted designs protect products from overhead debris. Aluminum track systems provide lightweight, modular installations for lighter-duty applications.
Pallet Handling Conveyors
Heavy-duty chain-driven and powered roller conveyors engineered specifically for wooden pallets, plastic pallets, and skids. Capacities from 500 to 10,000 lbs per pallet with speeds adjustable from 15-120 FPM. Features include pop-up chain transfers for 90-degree direction changes, pallet stop mechanisms, and integration with automatic stretch wrappers, strapping machines, and automated storage systems.
Gravity Roller & Skatewheel Conveyors
Economical non-powered conveyors utilizing gravity on slight declines (typically 1-3% grade) for carton and tote transport. Roller conveyor sections provide smooth transport for rigid-bottom containers, while skatewheel conveyors offer lightweight solutions for smaller, lighter products. Ideal for order picking aisles, pack stations, and short-distance transfer applications. Curved sections available for directional changes without powered components.
Inline Metal Detection & Magnetic Separation
Protect product quality and processing equipment with inline metal detection and magnetic separation systems integrated directly into your conveyor lines. Conveyor-mounted metal detectors identify ferrous, non-ferrous, and stainless steel contaminants with automatic reject mechanisms to divert contaminated product. Magnetic separators, including plate magnets, grate magnets, and self-cleaning designs, remove tramp metal from bulk material streams, powders, and granular products. Essential for food processing, pharmaceutical manufacturing, and any application requiring product purity or downstream equipment protection.
Conveyor Belting & Replacement Services
We provide complete conveyor belting services including emergency repairs, planned replacements, and belt upgrades. Our local Connecticut inventory includes PVC belts, urethane belts, rubber belts, modular plastic belts, and specialty materials. Available widths from 4" to 96" with custom fabrication capabilities. Belt splicing services include hot vulcanizing, mechanical fasteners, and endless belt construction. We service all major conveyor belt types and can cross-reference obsolete belt specifications.
Applications & Use Cases
Manufacturing & Assembly Operations
- Assembly Line Transport: Synchronized belt conveyor systems feeding work stations with adjustable speed controls
- Parts Feeding: Overhead monorail systems delivering components to assembly points
- Work-in-Process Movement: Accumulation conveyors between production cells
- Chip & Scrap Removal: Magnetic and hinged belt conveyors removing metal chips from CNC machines
- Quality Inspection Stations: Variable speed belt conveyors with stop mechanisms
Warehouse & Distribution Centers
- Order Fulfillment: 24VDC accumulation conveyors transporting totes and cartons to pack stations
- Shipping/Receiving: Flexible dock conveyors for truck loading and unloading
- Cross-Docking: High-speed belt conveyor systems moving products from receiving to shipping
- Sortation Induction: Metering belt conveyors singulating products for high-speed sorters
- Returns Processing: Reversible belt conveyors with manual inspection stations
Food & Beverage Processing
- Product Washing: Stainless steel trough belt conveyors with spray wash zones
- Cooling & Freezing: Plastic modular belt conveyors in spiral freezer configurations
- Case Handling: Sanitary roller conveyors for boxed product transport
- Bulk Material Transport: Enclosed screw conveyors for flour, sugar, and ingredient handling
E-Commerce & Parcel Handling
- Package Sortation: MDR conveyors feeding pop-up wheel diverters and sliding shoe sorters
- Order Picking Support: Pick-to-belt systems with barcode scanning integration
- Packing & Shipping: Accumulation zones buffering products before packing stations
- Vertical Transport: Spiral conveyors connecting multiple mezzanine levels
Explore Our Conveyor Solutions by Type
Belt Conveyors
Slider bed, troughed, cleated, and incline belt systems. PVC, rubber, and modular belting options for boxes, packages, parts, and bulk materials.
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Roller Conveyors
Gravity roller, powered roller, and 24VDC MDR smart systems. Zero-pressure accumulation, curves, merges, diverts for warehouse and distribution.
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Overhead Conveyors
Enclosed track, I-beam monorail, power and free, inverted systems. Frees floor space for assembly, finishing, and parts transport.
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Pallet Handling Conveyors
Chain-driven live roller (CDLR), chain transfers, turntables, pallet stackers. 2,000 to 6,000 lb capacities for end-of-line and warehouse operations.
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Screw & Bulk Conveyors
Screw/auger, drag chain, pneumatic, tubular cable, bucket elevators. Powders, granules, chips, grain, chemicals with dust-tight designs.
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Spiral & Vertical Conveyors
Spiral elevators/lowerators, continuous vertical conveyors (CVCs), Z-frame systems. Small footprint vertical transport for multi-level facilities.
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Specialty Conveyors
Magnetic, CNC chip, flexible/expandable, sanitary/food-grade, dock conveyors, telescoping. Custom solutions for unique applications.
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System Integration & Controls
Modern conveyor systems require sophisticated controls for optimal performance. We provide complete electrical design, PLC programming, and HMI operator interfaces. Communication protocols include Ethernet/IP, DeviceNet, Profibus, and Modbus for integration with warehouse management systems, ERP platforms, and manufacturing execution systems.
Standard integration components include:
- Variable frequency drives (VFD) for precise speed control
- Photo-eye sensors for product detection and zone accumulation
- Barcode scanners and RFID readers for product tracking
- Weight scale integrations for check-weighing applications
- Print-and-apply label systems for automated labeling
- Robotic pick stations and palletizing integration
- Safety systems including light curtains, E-stops, and pull cords
Why Choose EHS for Conveyor Systems?
With over 30 years serving manufacturers and distributors across the Northeast & Mid-Atlantic, we understand that conveyor systems are the backbone of efficient operations. Our engineering team combines proven technologies with custom solutions tailored to your specific material handling challenges and facility constraints.
Our comprehensive approach includes:
- Free facility analysis with material flow assessment and capacity planning
- 2D and 3D CAD layouts with equipment specifications and integration points
- Turnkey project management from design through commissioning
- Professional installation by factory-trained technicians
- Complete electrical integration and PLC programming services
- Operator training and comprehensive documentation packages
- 24/7 emergency support and preventive maintenance programs
- Spare parts inventory for rapid response and minimal downtime
We maintain strong partnerships with leading conveyor manufacturers, ensuring access to the latest technologies, factory support, and competitive pricing. Our local Connecticut presence means faster response times and personalized service throughout the project lifecycle.
Frequently Paired Solutions
Conveyor systems are part of a complete material flow solution. Consider these complementary products:
Sortation systems organize product flow downstream from accumulation and merge points.
Accumulation zones buffer products between conveyor segments to maintain steady flow.
Merge systems consolidate multiple conveyor lanes into unified sortation or packaging lines.
Packaging lines require integrated conveyor delivery systems for continuous product flow.
In-motion scales weigh products without interrupting conveyor throughput.
Mezzanines create elevated platforms for multi-level conveyor routing and operations.
Industries We Serve
Efficient storage and material handling for distribution centers.
High-speed fulfillment infrastructure for online retail operations.
High-throughput sortation and shipping systems for parcel carriers.
Complete manufacturing solutions from raw materials to finished goods.