Pick module systems integrate multi-level picking areas, conveyors, shelving, and carton flow into a unified order fulfillment solution. Maximize throughput and space efficiency by combining 2-4 levels of pick faces with automated material flow and sortation.
Key Benefits
Multi-Level Picking
Stack 2-4 levels of pick faces vertically to maximize cubic storage. Access all levels safely via stairs, catwalks, and integrated conveyors.
Integrated Systems
Combine conveyors, shelving, carton flow, and sortation into one cohesive system. Material flows seamlessly without manual transfers.
High Throughput
Multiple pickers work simultaneously across levels. Maximize picks per hour with ergonomic workstations and efficient product flow.
Space Efficiency
Vertical storage maximizes floor space utilization. Get 2-4x more pick faces in the same footprint as single-level operations.
System Types Comparison
| Type |
Best For |
Levels |
Automation |
| Conventional Pick Modules |
Case and each picking, high SKU count |
2-4 |
Manual with conveyor assist |
| A-Frame Automated |
High-velocity small items, pharmacy |
Varies |
Fully automated dispensing |
| Put-to-Light Systems |
Multi-order batch picking, apparel |
1-3 |
Light-directed picking |
Typical Components
- Carton Flow Rack: Gravity-fed product presentation for fast picking and FIFO rotation
- Pallet Flow Rack: Full pallet replenishment feeding pick faces from the rear
- Conveyor Systems: Belt, roller, and sortation conveyors moving picked cartons between levels
- Pick-to-Belt Stations: Ergonomic workstations with integrated conveyor takeaway
- Catwalks & Stairs: OSHA-compliant access to all pick levels with safety railings
- VRCs & Lifts: Vertical reciprocating conveyors for full carton replenishment
Industries We Serve
Manufacturing & Assembly
Raw materials, work-in-process, and finished goods storage with flexible configurations for changing production needs.
Warehousing & Distribution
Multi-SKU inventory management with direct access for fast order fulfillment and strict stock rotation.
E-Commerce & Fulfillment
High-velocity picking operations with narrow aisle configurations for maximum storage density and throughput.
Food & Beverage
FIFO inventory rotation, cleanable surfaces, and configurations for temperature-controlled environments.
Pharmaceutical & Clean Room
Lot tracking, expiration date management, and clean room compatible finishes for regulated environments.
Automotive
Heavy-duty structural rack for large parts, engines, and assemblies with capacity up to 8,000+ lbs per level.
Aerospace & Defense
Secure storage for controlled parts, inventory tracking, and configurations for oversized components.
Parcel & Logistics
Fast-moving packages, sortation integration, and narrow aisle layouts for maximum cubic storage.